PUSHING METAL AM BEYOND THE POSSIBLE
We accelerate the adoption of metal additive manufacturing by turning real-time sensor data into quantifiable insights enabling you to push process limits, reduce waste and go faster.
Trusted by Engineering Excellence
Metal AM
MADE Predictable
NexusAM is transforming metal additive manufacturing by tackling its biggest barrier: the prohibitive cost of part qualification. Our platform cuts qualification time and costs while ensuring traceable, consistent quality.
Real-Time Intelligence
Our proprietary AI technology stack combines real-time process monitoring with artifical intelligence to catch defects as or before they happen—reducing the need for slow and costly post-process inspection.
Digital Qualification
Built on breakthrough research from Imperial College London and validated on production systems, our technology accelerates qualification, reduces costs, and delivers consistent, traceable quality.
Inspect the Uninspectable
Our platform enables manufacturers to venture into territory that seemed impossible—large, complex geometries, experimental alloys, extreme tolerances—while maintaining the rigorous quality validation demanded by aerospace, medical, and energy applications.
Real-Time Monitoring
Our proprietary AI technology stack combines real time process monitoring with predictive intelligence, dramatically accelerating the qualification process.
Accelerated Qualification
Built on breakthrough research from leading institutions and validated on production systems, our technology targets qualification cost reductions of over 50% while ensuring consistent, traceable quality.
Scalable Impact
We're enabling manufacturers across aerospace, medical, and energy sectors to unlock the full potential of additive manufacturing at scale.
The Barriers to
Metal AM adoption
Months to Qualify, Years to Scale
Qualifying new components and materials for production requires extensive testing and documentation. What should take weeks stretches into months—or even years—creating a massive barrier between prototype and production.
The Qualification Barrier
Inspection Costs Up to 50% Per Part
Post-process inspection—X-ray CT, destructive testing—accounts for 30-50% of part costs. Worse, defects are discovered only after the build and costly post-processing steps are complete, when scrap is the only option.
The Economics Problem
Complex Parts Can't Be Inspected
Traditional inspection methods fail for large, complex geometries—the very parts where AM offers the most value. You're forced to choose between uninspectable designs or prohibitively expensive validation.
The Capability Ceiling
Predictable quality
accelerated qualification
How the NEXUS platform works
meet The founders
Built by a team with over three decades in metal additive manufacturing for safety-critical industries, combining deep expertise in AI, software development, materials science, and scaling successful ventures.
